Custom Manufacturing of Casings and Liners for the Gas Turbine Industry

These custom gas turbine liners and casings were manufactured from a high temperature super alloy on Hi-Tek Manufacturing precision CNC vertical and horizontal turning centers. The process also utilized a 5 axis YAG laser, and a multi axis plunge/sinker EDM. Since 1980 Hi-Tek Manufacturing has produced over 100,000 of these components which vary in size from 1" to 60" in inside and outside diameter, and 15" to 40" in height.

For further details on these components or information on Hi-Tek wide array of precision CNC machining capabilities see the table below or contact Hi-Tek Manufacturing directly.

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Highlights of this Custom CNC Turning Project

Product Description
These liners and castings manufactured are parts of small and large gas turbine assemblies.
Capabilities Applied/Processes
Primary:
Turn FWD Face & ID
Turn AFT Face, ID & OD
Turn Finish Part Complete
Sinker EDM Holes & Slots
Laser Drill Hole Patterns
Airflow
Secondary:
Deburr
Vapor Degrease & Clean
Vibropeen Part Mark
Engrave Serial Number
Equipment Used to Manufacture Liners & Castings
Turning Center - Vertical, 60 in dia./ 40 in. Height
Turning Center - Horizontal, 36 in dia.
5-Axis YAG Laser
3, 4, or 5-Axis Plunge/Sinker EDM
Hi-Tek designed and built Tooling & Fixtures for all processes
Material Used
High Temperature Super Alloys
In Process Testing/Inspection Performed
Radiographic Inspection (X-Ray)
Fluorescent Penetrant Inspection (FPI)
Coordinate Measuring Machine (CMM)
Hard Gaging
Industry for Use
Aircraft Turbines - Commercial & Military
Small Land Based Turbines - 1MW - 49 MW
Large Land Based Turbines - 50MW to > than 250MW
Volume
Over 100,000 processed and shipped since 1980
Delivery/Turnaround Time
Product ships in engine units - depending on work scope: 4-8 weeks after receipt of order and material.
Delivery Location
FOB origin
Standards Met
ISO 9001:2008
AS 9100 Rev C
NADCAP:
AC7116 Non-conventional Machining
AC7114 Non Destructive Testing

Customer Supplied Design & Prints:
Drawing Formats - Unigraphics (PRT), STEP, IGES
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