Tag Archives: America’s manufacturing industry

Hi-Tek Manufacturing, Inc. Installs New 6-Axis CNC CBN Grinding Machine

Hi-Tek Manufacturing, Inc., leader in the production of aviation and power generation hot gas path turbine engine components, have just completed the purchase and installation of a new 6-Axis CNC CBN grinder.  The grinding machine, Model 930E100, built by the Campbell Grinder Company of Spring Lake, Michigan, joins the growing list of grinders, both CBN profile and Creep Feed Continuous Dress, as Hi-Tekexpands its overall grinding capability.

New 6-Axis CNC CBN grinder

This latest acquisition boasts a thirty-six inch “X”, “Y”, and “Z” axis travel with rapid traverse speed of up to 300 inches per minute and a positional accuracy of 5-microns.  In addition the machine is built with an automatic tool changer with a capacity up to 10 grinding wheels, as well as up to 12 inch milling and drilling tools.  The “C” axis (rotary table) is 40” in diameter with a bearing capacity up to 2,000 lbs. and run out both radially and axially of 2.5 microns.  The grinding spindle is 60 HP with a driven speed up to 7,200 rpm.  Options include wheel dresser capable of utilizing roll or disk dressing tools, part probing, automatic tool and nozzle changer, CO2 fire suppression, and large, epoxy coated enclosure with interior lighting.

The new grinding machine has been installed in the newest area of the plant expansion completed in 2012.  Hi-Tek recently installed a 22,000 gallon central oil filtration system that will provide temperature controlled grinding oil at 150 psi at the grinding wheel nozzles, filtered to 5-microns or less.

“This sophisticated grinding machine is just the latest in capital expenditures required to support recent sales growth,” said Barry Nehls, Hi-Tek Manufacturing, Inc. Sales and Marketing Manager. “Over the next three to five years we anticipate doubling our current grinding capacity in both CBN profile and creep feed grinding. This grinding machine is well suited for the large nozzles and blades required for the newer generation gas turbine engines,” he added.

Hi-Tek Manufacturing, Inc. has been serving the aviation and land based power generation OEM marketplace for over 36 years and is located in Mason, Ohio.

Growth in the Aerospace Industry

After a few rollercoaster years, in 2016, the aerospace industry across the United States and the world looks to be showing strong growth, and return to the power it was in previous decades. This is great news for companies, including us at Hi-Tek Manufacturing, involved in the manufacture of hot gas path aviation turbine engine components.

Faster, Farther, More Fuel-Efficient

With the global economy fairly stabilized after a few years of ups and downs, the aerospace industry continues to work towards developing and producing next-generation aircraft. With many fleets across the globe aging, or using older designs, there is a need for newer airframes that can go faster, carry more over a long distance, but that also get better fuel efficiency than current models.

Factors Driving Growth

Deloitte Touche Tohmatsu has forecasted that 2016 will be the year that the aerospace industry returns to positive growth, after a slight decline in 2015. In the coming year there are a number of factors that are expected to spur this growth on, including:

  • Relatively stable growth in gross domestic product throughout the world, meaning there is more spending capability.
  • Lower crude oil and other commodity prices, reducing cost of manufacture and operation.
  • Continued increase in passenger travel demands, which necessitate development and construction of next-generation commercial aircraft.
  • Global security threats have driven an increase in defense budgets worldwide, with an expected increase in aerospace demands.

Next Generation Jobs

The next-generation planes will need workers with next-generation skills for research and development – these are not the low-paying, low-skill jobs that so many people think of when they hear the word “manufacturing.” In fact, these are jobs that pay well above the national average, and rely more on math and science skills than one’s ability to turn a wrench. The jobs that are being created by the growth in the aerospace industry are jobs that will power the economy into the future. Some of these jobs are in new, emerging occupations that have not even been part of manufacturing before

Here at Hi-Tek, we have been providing manufacturing solutions and comprehensive support of hot gas path component production for gas turbine engine manufacturers, so growth in the aerospace industry means there is great potential for our company to grow. We look forward to expanding capabilities and tackling the growth head-on, to continue to provide the highest standard in aircraft turbine engine components.

The Name in Electrical Discharge Machining (EDM) is Hi-Tek!

EDM, an extraordinary technology, alternatively referred to as “spark machining” or “wire burning”, is a manufacturing process in which innumerable kinds of shapes are obtained utilizing electrical discharges or, what laypeople might call, sparks. In this seemingly magical process, material is removed from the piece being worked by a series of rapidly repeating current discharges between two electrodes that are separated by a dielectric liquid,  which is basically an electrical insulator in liquid form that can be polarized when an electric field is applied.

Electric Discharge Machining is surprisingly quite simple to explain when broken down:  An electrical spark is initiated between an electrode and the piece that is being shaped. The spark that is visibly emitted produces extreme heat that melts almost anything it contacts. This electrical spark is highly controlled and localized so that only the surface of the material being worked is affected. The liquid medium serves to cool and flush away any eroded metal particles eventually leaving behind a finished product.

Hi-Tek Manufacturing’s state-of-the-art electrical discharge machining services offer over 100 EDM machines that perform a wide variety of processes from the most staggeringly complex to simple, one-off operations. Hi-Tek’s equipment list consists of in-house designed and built fast hole machines, multi-axis CNC sinker machines, 3-axis sinker machines, a variety of EDM plunge equipment, and wire EDM machines. Holes can be produced as small as 0.001” and hold the true position to +/- 0.0005” and diameter tolerance to +/- 0.0002”.

The electrode manufacturing capabilities at Hi-Tek can produce stamped copper, brass tubes and rods, graphite, and tungsten rod electrodes and process holes in various forms such as cooling, round, shaped, pin seal, tip and non-line of sight, as well as non-hole features like slots, grooves, pockets, and notches. In other words, Hi-Tek is a one-stop shop!

To learn more about Hi-Tek’s cutting-edge electrical discharge machining (EDM) services, call today and discover why Hi-Tek lives up to its name.

5 Myths About Manufacturing Jobs

There are plenty of myths regarding manufacturing, the jobs available, and the future of the sector. Some of these myths are no big deal – the myth that the U.S. can’t compete with China, for instance, doesn’t drive people away from a manufacturing career path. In truth, we do compete with China, but while we can’t beat them when it comes to sheer quantity, we can beat them in quality. What hurts the most are myths that drive people away from manufacturing careers; careers that could be great for them to get into. If you are considering launching into a manufacturing career and you hear these myths, you need to ignore them.

Manufacturing Jobs are Low-Skill Jobs

In the past, many manufacturing jobs have been simple, hands-on, singular tasks. Turning wrenches, hammering, and manual assembly jobs were representative of the activities a worker would be required to do every day. In the modern manufacturing climate, workers are just as likely to be programming machines as welding pieces together. They will shift from one task to another, sometimes over the course of a single day. These are skilled jobs and require flexibility and highly developed skills.

Manufacturing Jobs are Dead-End Jobs

Most manufacturers are not interested in hiring workers who do not see themselves growing within the company. Innovation, the evolution of talent, and ideas are leading the sector into the future, and companies get it. Many companies hire with the idea that the new employees will learn and advance within the company as well as offer various educational opportunities for continued growth.

Manufacturing Jobs Don’t Pay Well

A century ago, manufacturing jobs were low-paying jobs with few benefits, and that has been a characterization that has been difficult to shake. Today the average manufacturing job is worth a combined $17,000 per year more in pay and benefits (including health benefits, retirement funds, pension plans, and more) than the average non-manufacturing or service industry position.

Women Aren’t Welcome in Manufacturing Jobs

Manufacturing is a male-dominated sector, and has been historically – that can’t be argued. However, manufacturing companies have been working to change that, and are not only open to more women joining the workforce, but have been actively pursuing it. This falls in line with the pursuit of innovation and evolution – manufacturers want the brightest minds, regardless of their gender.

The Manufacturing Job Means Working in a Dirty Environment

In the early days of manufacturing, many times the conditions were deplorable.  Lighting and air quality was poor at best, and unsafe working conditions were the norm.  No longer.  Today the manufacturing work environment is clean, safe, with temperature and humidity controlled environments.  Modern machine tools are computer controlled and ergonomically designed to reduce fatigue.  Companies realize that in order to produce the highest quality products, the work environment and operating conditions have to be of the highest standard possible.

What debunking all these myths demonstrates is that a career in manufacturing has a lot to offer. Whether at Hi-Tek  or any of the thousands of other manufacturers across the country, manufacturing workers are incredibly satisfied with their jobs, and continue to demonstrate that a career in a manufacturing job was their best choice. Manufacturing offers great jobs, and manufacturers are looking for more workers to fill them.

US Manufacturing and how it affects companies like Hi-Tek

Sustainable U.S. Growth
U.S. manufacturing ended last year with its best performance since 2010 following the end of the Great Recession. Now manufacturing has leveled out to what many economists consider a more sustainable pace of growth. Most factories here in the U.S. have adjusted to less than robust overseas demand and have come to reap the benefits of a more steady domestic market. These manufacturers have greeted 2015 with a new sense of optimism and have generally dismissed concerns over a December slowdown in growth as just a temporary blip on the economic radar screen. Still, the Institute for Supply Management has stated that its purchasing managers’ index for 2014 averaged a very impressive 55.8, again the best level since after the 2007-09 recession.

The Rest of the World
This all comes amid concerns regarding a global economy that has slowed down and could result in less demand for U.S. goods. Paul Dales, a senior economist at Capital Economics, stated that it “makes sense that manufacturing activity should be coming off the boil when global demand has eased and the dollar has risen.” He goes on to assure however that the “strength of domestic demand will ensure that industry and the wider economy still perform particularly well in 2015.”

Positives
Indeed, for most sectors of the U.S. economy, the recently lower prices of oil and other energy related products have been a big boon since they trigger much lower input costs for companies.
One company that has exploited opportunities afforded to it as a result of these economic changes is Hi-Tek Manufacturing, a firm that is known for its superior manufacturing and support of component production for the world’s major gas turbine and airframe manufacturers. Their highly engineered, complex components and assemblies for aircraft engines, airframes and land based industrial gas turbines have continued to see increased demand here in the U.S. and around the globe as well.

Call us today to start a conversation about our products and services.

Career Opportunities at Hi-Tek Manufacturing

Hi-tek-googlpus-profile-logoAmerica’s manufacturing industry was born out of ingenuity and innovation, principles that helped make the country what it is. Manufacturing is also the backbone of this country; when the industry does better, our entire economy responds accordingly.

Today’s manufacturing is the most exciting and innovative it has ever been. New technologies and advancements are making America more competitive than in decades, and are bringing business and jobs back from overseas. Today’s manufacturing is exciting and demanding, and offers Americans stable, rewarding careers they can count on.

As American manufacturers, we can say with pride that our dedicated employees are constantly working on exciting, challenging projects. They are a team, committed to their work, our customers, and each other.

As a constantly growing company, we are always looking for talented people to join our team and benefit from a mutually rewarding partnership in growth and success. In February, we teamed up with Prestige Technical Services, a renowned recruiting company dedicated to staffing talented people in manufacturing and engineering. Together we held two job fairs, seeking candidates for many positions, including machinists, tool makers, CNC operators, mechanical engineers, and more.

The job fairs were exciting and successful, and provided the opportunity for us to connect with some very experienced and talented people. They also provided the opportunity for qualified, hardworking people to become familiar with us and what we do.

However, these job fairs weren’t only chance for job seekers to join our team. We always welcome the opportunity to expand our team, and currently have a range of positions available for qualified candidates. Check out the list here on our website, and don’t hesitate to reach out to us if you believe you are a good fit. Our success story is an ever-growing one, and you could be a part of it.